Waterproof decks – popped nails in substrate


Listed under: Exterior, membranes, decks

Cause

Substrate movement such as expansion/contraction 

Repair

  • where the problem is extremely minor with no risk of leaks, watching to see whether it gets worse may be an appropriate first response

  • if the problem is serious or getting worse, and the membrane was installed in recent years, call the installer back. Roofs still under warranty should be repaired by the contractor who carried out the original membrane application or by another applicator approved by the membrane supplier

  • note that under E2/AS1 since July 2005, 10 g, 50 mm stainless screws must be used to fix the substrate (17 mm H3 plywood ) to joists. Any contractor using nails after July 2005 could have some liability for repairs required unless the territorial authority approved the use of nails, which is unlikely

  • installation and/or repair of membrane roofs is typically not a DIY job. Membrane manufacturers and suppliers typically train and license applicators in the use of their membranes. A warranty may only apply where application or repair is carried out by someone licensed by the supplier

  • if there is a habitable space beneath the deck, then work on the membrane will be restricted building work under the Building Act and anyone engaged to carry out this work must be a licensed building practitioner or be supervised by an LBP

  • it may be that the nails should be replaced with countersunk screws, or that the substrate itself needs to be replaced. In these cases, the requirements and recommendations of the membrane manufacturer should be followed

Cause

Substrate deterioration

Repair

  • the substrate should be replaced – as for the repair above

Cause

The framing and/or substrate moisture content was too high when the membrane was installed

Repair

  • as for the first repair above. Ensure the framing/substrate moisture content is not too high when the new membrane is installed